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e-chains®, chainflex®, cables, harnessed systems readychain®

Hennlich OOD | Хенлих ООД

+359 32 511326

dry-tech® bearing technology

Hennlich OOD | Хенлих ООД

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E4Q energy chains

E4Q series energy chains have been developed to offer the best possible solution for unsupported and long travels. Based on the robust E4.1 energy chain standard that has been proven for over 12 years, the new series brings a long service life and a high degree of modularity.

Typical application areas: machine tools, cranes, automation systems

Energy chain with crossbars every link, openable from both sides

E4Q.34

E4Q.34 series

Inner height [hi]: 34mm
Inner widths [Bi]: 075 - 350mm
Bend radii [R]: 063 - 300mm
Pitch: 56mm

E4Q.44

E4Q.44 series

Inner height [hi]: 44mm
Inner widths [Bi]: 075 - 350mm
Bend radii [R]: 075 - 350mm
Pitch: 67mm

E4Q.58

E4Q.58 series

Inner height [hi]: 58mm
Inner widths [Bi]: 100 - 500mm
Bend radii [R]: 135 - 500mm
Pitch: 91mm

E4Q.82

E4Q.82 series

Inner height [hi]: 82mm
Inner widths [Bi]: 100 - 500mm
Bend radii [R]: 150 - 1,000mm
Pitch: 111mm

Energy chain with crossbars every other link, openable from both sides

Energy chain H4Q.34

H4Q.34 series

Inner height [hi]: 34mm
Inner widths [Bi]: 075 - 350mm
Bend radii [R]: 063 - 300mm
Pitch: 56mm

Energy chain H4Q.44

H4Q.44 series

Inner height [hi]: 44mm
Inner widths [Bi]: 075 - 350mm
Bend radii [R]: 075 - 350mm
Pitch: 67mm

Energy chain H4Q.58

H4Q.58 series

Inner height [hi]: 58mm
Inner widths [Bi]: 100 - 500mm
Bend radii [R]: 135 - 500mm
Pitch: 91mm

Energy chain H4Q.82

H4Q.82 series

Inner height [hi]: 82mm
Inner widths [Bi]: 100 - 500mm
Bend radii [R]: 150 - 1,000mm
Pitch: 111mm

Product presentation extender crossbars E4Q

Design study: Clever, modular extender crossbar design E4Q

Modular extender crossbar concept with E4Q opening mechanism: adapt energy chain individually to hose diameter. Easily install without tools and replace hoses as needed.

Large hoses
The modular extender crossbar means maximum flexibility and adaptation to hose dimensions
Save assembly time: simple, fast and tool-free assembly
If a repair is required, the hose is quickly replaced by opening the crossbar on the extender crossbar

To the E4Q e-chain® with extender crossbars

Tech up

Tech up

Tool-free opening and closing
Reduced projection into the interior for easier filling with the open e-chain® ¹
15% greater crossbar pull-out strength ¹
10% less weight thanks to material recesses ¹
Optionally 17dB(A) quieter due to noise dampening parts made of noise-optimised material ² - only upon request

¹ Compared to the E4.1 system
²Compared to the 4040C series

Cost down

Cost down

40% less assembly and installation time compared to the E4.1 system
Up to 35% saving possible in application in the borderline area ³
36-month guarantee
Predictive maintenance – optional with the isense additional module

³Due to a higher fill weight, the more cost-effective smaller
series can be used if necessary

Proof

Proof

Proof of noise: 17db(A) less than 4040C

Sustainability

Sustainability

10% less material = 10% less energy consumption during production
Have your energy chain processed as part of the igus Chainge recycling program regardless of the manufacturer
igus supports the circular economy of plastics and invests in chemical recycling

Order a free sample

igus E4Q e-chain

Are you interested in our new E4Q energy chain? Order your free sample and see the innovative properties for yourself.

Order samples now

Want to order samples with a smart EC.W sensor?

Do you want to equip your energy chain directly with smart condition monitoring in the form of the EC.W sensor? Order your free sample and see the innovative specifications for yourself.

Order samples now!

igus E4Q e-chain with smart EC.W sensor

The new universal interior separation

Complete flexibility, reliability and ease of assembly in one

Depending on accessibility, choose the side from which you want to fit the shelf and see whether it is easier to access the inner or outer radius of the energy chain in order to release the crossbars. The shelves are locked in place by means of the integrated slider and automatically when the crossbar is fitted. Thanks to positive-locking, assembly is possible with virtually no force. Locking is simple and fast but the shelves are held securely in place. To unlock, release the crossbar on the inner or outer radius, depending on accessibility. The new E4Q e-chains can be opened quickly and without tools. After the crossbar has been released, the shelf can be unlocked by means of the slider and then simply pulled out.

Universal separator

Opening of the lock via integrated slider.

Universal separator

Shelf can be used in several layers and securely locked

Universal separator

When the crossbar is inserted, the lock is automatically activated.

For series	Part number Universal middle plates	Part number Universal side plates	Part number Separator for Universal IA	Part number Shelves, lockable ¹⁾
E4Q.34 / H4Q.34**	34.21	34.22	34.23	S428.XXX
E4Q.44 / H4Q.44**	44.21	44.22	44.23	S428.XXX
E4Q.58/H4Q.58*	58.21	58.22	58.23	S428.XXX
E4Q.82 / H4Q.82*	82.21	82.22	82.23	S428.XXX

1) XXX = width in mm

*Available: *from stock / **upon request

Real-world examples

E4Q e-chain® in machine tools

E4Q e-chain® as ready-to-install energy supply in SAMAG machine tool

A 5-axis universal machine for tool and mould making is designed by Samag Machine Tools from Saalfeld/Saale. The y and z axes of the long bed machine tool have a travel of 1,000mm, and the x-axis a travel of up to 7,500mm. In the machining area, there is usually a very high load of swarf and coolants. In order to ensure high reliability, the engineers use cables from the chainflex® range (a.o. CF270 and CF 27) and E4 series energy chains (E4Q.82).

More information

E4Q in the DMF 200|8 five-axis milling machine from DMG MORI

E4Q for safe and low-vibration operation of the DMF 200|8 milling machine from DMG MORI

Despite high milling speeds of up to 20,000 revolutions per minute, the DMF 200|8 milling machine from DMG MORI works with maximum accuracy in the micrometre range. This means that highly complex geometric workpieces can be machined using the five-axis milling machine. Accordingly, safe guidance of cables and hoses is essential to counteract vibrations or shocks. For this reason, the company DMG MORI opted for the E4Q energy chain series.

More information

Decisive design characteristics of the E4Q series

System E4Q/R4Q

Tool-free opening and closing.

System E4Q/R4Q

Four stop-dogs for maximum strength in any installation orientation.

System E4Q/R4Q

Less material in places where it does not add to strength.

System E4Q/R4Q

Optional noise dampers for even quieter operation - only upon request.

System E4Q/R4Q

Interior separation product range, also for complex division.

System E4Q/R4Q

Notches in the crossbar for secure grip of the separators.

System E4Q/R4Q

1

Optional noise dampening (only upon request) - new type of concealed system for noise reduction. Can be retrofitted at any time. Rubber elements attached to the horizontal stop-dogs additionally dampen the impact noise of the already very quiet e-chains®. 17dB(A) less noise than 4040C series.

2

Two vertical and two horizontal stop-dogs per link provide more rigidity for the E4Q and a greater unsupported length or higher fill weight are possible. 20% more stability compared to the E4.1.

3

Crossbars (e-chain)/lid (e-tube) – the e-chain and e-tube can be opened and closed without any tools at all. Crossbars and lids/shelves lock in the side section for even greater holding forces. The e-chain/e-tube can be filled in considerably less time. 40% faster filling than E4.1.

4

Reduce weight – New findings have allowed material to be left out where it has no function with regard to the load on the e-chain . This approach has been taken inside, between the stop-dogs, and outside. Nature-inspired rounded shapes were used for the design. 10% less weight than E4.1.

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